Airflow Straightener

Airflow straightener is a device used to regulate and optimize the flow of gas or air. Its main function is to convert turbulent or irregular airflow into smooth laminar flow, making the gas flow direction consistent, thereby reducing eddy currents and unnecessary pressure losses. Airflow straighteners are widely used in various equipment and systems that require precise airflow control, including aerospace, automotive, electronic cooling equipment, ventilation systems, and laboratory wind tunnel testing.

EMIS Honeycomb straightener is for Wind tunnel test or especially used as for flow field testing and analysis of cutting-edge technology innovation. Hengshi has developed a metal honeycomb that meets international advanced technology and quality requirements. The flow field is straight and uniform and can meet the characteristics of different flow field flow rates. It has been used in various fields such as engine testing, aircraft testing, and automobile testing by wind tunnels, water tunnel design and manufacturing companies and research institutions at home and abroad. Please take note of below specification for ordering:

Introduce

Airflow rectifier is a device used to regulate and optimize the flow of gas or air. Its main function is to convert turbulent or irregular airflow into smooth laminar flow, so that the gas flow direction is consistent, thereby reducing eddy currents and unnecessary pressure losses. Airflow rectifiers are widely used in various types of equipment and systems that require precise airflow control, including aerospace, automobiles, electronic cooling equipment, ventilation systems, and laboratory wind tunnel tests.

Product Features:

Main Types of Airflow Rectifiers

Honeycomb Rectifiers

Honeycomb structure rectifiers are widely used in ventilation systems and wind tunnel experiments, and are favored for their efficient rectification effect. The aperture and thickness of the honeycomb can be adjusted according to the airflow requirements to achieve the optimal rectification effect.

Mesh Rectifiers

Composed of fine mesh, it is used in some small electronic devices or gas transmission pipelines, and can effectively rectify and filter fine particles in the airflow.

Plate Rectifiers

Use a set of parallel plates to rectify the airflow, which is suitable for scenes requiring large airflow and low resistance, and is commonly found in automobile air intakes and industrial exhaust systems.

Application fields of airflow rectifiers

Aerospace: used for wind tunnel testing of aircraft and spacecraft to help obtain more accurate aerodynamic data.

Automotive industry: installed in intake systems and wind tunnels to optimize the intake flow of the engine and improve combustion efficiency.

Electronic equipment cooling: used in the heat dissipation system of electronic components to ensure uniform distribution of cooling airflow and avoid local overheating.

HVAC system: rectifiers are installed in air conditioning and ventilation systems to improve the uniformity of airflow distribution and improve system efficiency.

Laboratories and research institutions: widely used in wind tunnel experiments, fluid dynamics tests and other experimental scenarios that require precise control of airflow.

Advantages of airflow straighteners

Improve system efficiency: Optimize gas flow efficiency by reducing eddy currents and pressure losses in the airflow.

Improve airflow stability: Ensure stable gas flow direction and reduce unnecessary flow disturbances.

Reduce equipment energy consumption: Reduce resistance and energy consumption in HVAC and industrial exhaust systems to improve overall energy efficiency.

Easy to install and maintain: Most airflow straighteners have simple and modular structures, are easy to install, and can be customized in aperture and structural materials according to usage requirements.

Precautions when selecting airflow straighteners

Material selection: Common materials include aluminum, stainless steel and plastic. Aluminum is lightweight and durable, stainless steel is corrosion-resistant, and plastic is suitable for low-cost applications.

Aperture and thickness: Select the appropriate aperture and thickness according to airflow velocity and flow requirements to achieve the ideal straightening effect.

Installation method: Select the appropriate installation method according to the equipment or system structure to ensure stability.

Maintenance requirements: Regular cleaning is required to avoid dust accumulation or blockage that affects the straightening effect.

Airflow rectifier is an efficient and precise fluid control solution with wide applications. It can significantly improve the flow efficiency and aerodynamic performance of the system. It is an indispensable component in industry, laboratories and high-precision fluid control occasions.

Airflow Rectifier Manufacturing Process

Manufacturing equipment and advantages

Major Duties:

Mainly produce BeCu Fingerstock, SMD spring, BeCu Spring EMC room Fingerstock and precise stamping parts, etc.

Advantages of the company

high precision punching machine: we mainly use Taiwan vibration punch to ensure the stability of the equipment.

Quality stability: our company has full-time personnel from IQC, PQC to FQC to ensure quality stability.

Rapid tooling repair: tooling maintenance engineer with Over 10 years working experience.

Commonly used tooling accessories are stocked to ensure the stability and continuity of production;

Unique oil removal technology to ensure the surface of product clean.

Major Equipments:

1 set of Taizhou vibration high speed punching machine: 10T

1 set of Taiwan vibration high speed punching machine: 40T

6 sets of Xuduan: 25T

8 sets of Xuduan: 40T

1 set of Xuduan: 63T

2 sets of Shanghai Erduan: 10T

Electroplating on the Beryllium Copper production surface

Common appearance pictures of electroplating products

Deliver,shipping and serving

Fast Delivery Capacity

1. Normal bulk Lead time: less than 3 days;

2.Maximum time for special products: less than 7 days.

3. Normal Lead time of free sample: less than 2 days.

4. Delivery time for special products: less than 7 days.

5.Completion time of manual sample production: less than 7 days

Reliable Quality Assurance

Q1: What is an airflow straightener?

A1: An airflow straightener is a device that optimizes airflow through a specific structural design. It is usually used to convert unstable and turbulent airflow into smooth laminar flow. Its main function is to improve airflow distribution, reduce eddy currents and airflow fluctuations, thereby improving flow efficiency and reducing energy consumption and noise.

Q2.: What is the working principle of an airflow straightener?

A2: An airflow straightener changes the direction and velocity of airflow, so that the airflow changes from turbulent or turbulent state to stable laminar flow. After the airflow passes through the special design structure of the straightener (such as a honeycomb structure or a porous structure), the flow of the airflow becomes smoother and more uniform, reducing irregularities and energy loss in the flow.

Q3: What are the types of airflow straighteners?

A3: The types of airflow straighteners vary according to their structure and application environment. Common types include:

Honeycomb airflow straightener: It consists of a series of interconnected honeycomb channels and is commonly used in wind tunnel testing, automotive intake systems, and HVAC systems.

Mesh airflow straightener: It reduces turbulence in the airflow through a mesh structure and is suitable for the straightening of low-speed airflow.

Plate-type airflow straightener: uses a flat plate structure to guide airflow, commonly found in air handling equipment and ventilation systems.

Q4.: What are the main applications of airflow straighteners?

A4: Airflow straighteners are widely used in various industries, especially in situations where precise control of airflow is required:

Aerospace: Used in wind tunnel testing and aircraft engine intake systems to ensure uniform airflow and improve the accuracy of aerodynamic testing.

Automotive industry: Use airflow straighteners in engine intake systems to optimize air flow and improve engine performance.

HVAC systems: Used in building and industrial ventilation systems to ensure smooth airflow, reduce noise and energy consumption.

Electronic equipment cooling: In electronic equipment cooling systems, airflow straighteners help evenly distribute cold air and avoid local overheating.

Q5: In what situations can airflow straighteners be used?

A5: Airflow straighteners are widely used in the following fields:

Aerospace: In wind tunnels and laboratories, airflow straighteners help optimize airflow and obtain more accurate test data.

Automotive intake systems: In engines, airflow straighteners help optimize air flow, improve combustion efficiency and engine performance.

Air conditioning and ventilation systems: In HVAC systems, airflow rectifiers are used to reduce airflow fluctuations, improve air distribution uniformity, and reduce system noise.

Electronic cooling systems: In the heat dissipation system of electronic products, airflow rectifiers help evenly distribute cold air and avoid local overheating.

Q6: How to choose an airflow rectifier?

A6: The following factors need to be considered when selecting an airflow rectifier:

Material selection: Select corrosion-resistant and high-temperature resistant materials such as aluminum, stainless steel, etc. according to the application environment.

Flow rate and flow rate: Select a suitable rectifier according to the flow rate and flow rate of the airflow to ensure effective rectification.

Structure type: Select a suitable rectifier type such as honeycomb, mesh or plate structure according to the airflow characteristics (such as pressure, temperature, speed) that need to be rectified.

Installation and maintenance requirements: Select an airflow rectifier that is easy to install, disassemble and maintain to ensure long-term stable operation.

Q7: What are the advantages of airflow rectifiers?

A7: The advantages of airflow rectifiers include:

Improve airflow stability: Effectively reduce vortices and airflow turbulence, and improve flow uniformity.

Energy saving: Improve the overall efficiency of the system by reducing energy loss in the airflow.

Reduce noise: Reduce fluctuations and eddies in the airflow, thereby reducing the noise generated when the equipment is running.

Improve equipment performance: By optimizing the airflow, the airflow rectifier helps improve the operating efficiency of engines, air conditioners and electronic equipment.

Q8: How to maintain the airflow rectifier?

A8: The maintenance of the airflow rectifier is usually simple, mainly including:

Regular inspection: Regularly check the cleanliness and structural integrity of the rectifier to ensure that there is no blockage or damage.

Cleaning: According to the use environment, regularly clean the rectifier, especially the dirt in the honeycomb or mesh structure, to ensure smooth airflow.

Replace damaged parts: If the rectifier is obviously damaged or worn, it should be replaced in time.