Elastomer Core Gasket Mesh Belt

 

 

We offer mesh tapes for elastomer core gaskets in a variety of profiles and sizes. A layer of metal mesh tape (usually woven wire mesh tape) is added to the elastomer core gasket design to enhance its shielding, conductivity or structural strength.

 

 

 

               Foam or rubber inside

 

Part Number	Overall diameter φ	Foam diameter φ	Part Number	Overall diameter φ	Foam diameter φ
C-C-2516-MD-0	2.5+0.5/-0.0mm	16	C-C-8879-MD-0	8.8+0.8/-0.0mm	7.9
C-C-4132-MD-0	4.1+0.5/-0.0mm	3.2	C-C-1095-MD-0	10.4+1.2/-0.0mm	9.5
C-C-5748-MD-0	5.7+0.8/-0.0mm	4.8	C-C-1413-MD-0	13.6+1.6/-0.0mm	12.7
C-C-7264-MD-0	7.2+0.8/-0.0mm	6.2	C-C-1413-MD-0	13.6+1.6/-0.0mm	12.7

 

                       Foam or rubber inside

Part Number	Overall width	Overall height	Inner core width	Inner core height
KC-R-4141-MD-0	4.1+0.5/-0.0mm	4.1+0.5/-0.0mm	3.2	3.2
KC-R-5741-MD-0	5.7+0.8/-0.0mm	4.1+0.5/-0.0mm	4.8	3.2
KC-R-7241-MD-0	7.2+0.8/-0.0mm	4.1+0.5/-0.0mm	6.4	3.2
KC-R-5757-MD-0	5.7+0.8/-0.0mm	5.7+0.8/-0.0mm	4.8	4.8

KC-R-8879-MD-0	8.8+0.8/-0.0mm	7.9+0.8/-0.0mm	7.9	7.0
KC-R-1095-MD-0	10.4+1.2/-0.0mm	9.5+0.8/-0.0mm	9.5	8.6
KC-R-1413-MD-0-N	13.6+1.6/-0.0mm	12.7+1.6/-0.0mm	12.7	11.8

 

Note:

1. Braided wire material: beryllium copper, monel wire, tinned copper wire, tinned copper clad steel wire, tinned copper clad iron wire, stainless steel wire, etc.;

2. The surface of the braided wire can be natural color; tinned; nickel-plated; silver-plated; gold-plated, etc.;

3. For special materials and non-standard structural shapes, customization is supported. Please contact our sales manager.

Braided wire product brief number: T-S-AABB-MD-P

Remarks:

T represents the type:

T is B: beryllium copper metal braided wire;T is S: solid metal wire mesh;T is C: cored metal wire mesh;T is S: sealed metal wire mesh;

T is W: metal wire mesh belt;

S represents the shape:

S is C: round;S is R:square;S is D:D shape;S is P:P shape;S is B:B shape;

AABB: product structure size.

M represents the material:M is B:beryllium copper;M is S:stainless steel wire; M is M: monel wire;M is D:tinned phosphor copper wire;M is F:tinned copper clad steel wire;

D represents the inner core material:D is 0:none;D is N:chloroprene rubber; D is S: silicone rubber;D is P:polyurethane sponge;

P represents the appearance:0:natural color;P is S:beryllium copper tinned; P is N: beryllium copper plated with nickel;P is Z:beryllium copper plated with zinc.

 

 

 

Introduce

Elastomer core gasket mesh belt products use advanced technology, combining high-quality elastomer materials and metal mesh belts to provide multiple functions of electromagnetic shielding, conductivity, sealing and shock absorption for various applications. These products are precisely designed and manufactured to meet the stringent requirements of different customers in terms of high-frequency electromagnetic interference, sealing and durability.

Features:

Electromagnetic shielding function: The metal mesh belt provides excellent electromagnetic interference (EMI) and radio frequency interference (RFI) shielding for the gasket, protecting electronic equipment from external electromagnetic waves.

Conductivity and grounding performance: The metal mesh belt forms a stable conductive path to ensure the grounding effect of the equipment and prevent electrostatic discharge (ESD) from damaging sensitive components.

Sealing and shock resistance: The elastomer material ensures the high flexibility and compressibility of the gasket and provides excellent sealing effect; at the same time, the mesh belt design enhances the shock resistance and shock absorption function of the gasket.

Temperature and corrosion resistance: The use of high-performance elastomer materials and metal mesh belts ensures the stability and long-term use of the gasket in high and low temperature and corrosive environments.

Production process and technical advantages

Our company uses the most advanced production technology to ensure that each gasket meets strict quality standards through precise metal mesh belt weaving technology and efficient elastomer molding technology. We also use advanced vulcanization technology and high-temperature molding technology to firmly combine the elastomer with the metal mesh belt to ensure its long-term durability and excellent performance.

Metal mesh belt weaving: We use high-precision metal weaving technology to ensure that the mesh belt has uniform density and excellent electromagnetic shielding and conductive properties.

High-precision molding: Using high-precision molding technology, the elastomer and mesh be

lt are perfectly combined to ensure the dimensional accuracy and structural stability of the gasket.Strict quality testing: Each batch of elastomer core gasket mesh belt undergoes strict electromagnetic shielding, conductivity, sealing and durability tests to ensure that each product can meet customer needs.

 

Application Areas

Our elastomer core gasket mesh belts are widely used in multiple industries, mainly including:

Electronics industry: Provide effective electromagnetic shielding and electrostatic protection for precision electronic equipment to ensure stable operation of the equipment.

Automotive industry: Provide electromagnetic compatibility protection in vehicle electronic systems, reduce electromagnetic interference, and improve the stability and safety of automotive electronic systems.

Aerospace: Provide shielding and protection for aerospace equipment in high-frequency electromagnetic environments to ensure high reliability and long-term stable operation of the equipment.

Industrial equipment: Provide electromagnetic shielding, anti-interference and shock absorption functions for industrial automation equipment and instruments to improve the accuracy and service life of the equipment.

Our advantages:

Technological innovation: We continuously introduce advanced production technology, develop elastomer core gasket mesh belts that meet different needs, and provide customers with innovative solutions.

High quality guarantee: All products undergo strict quality control and performance testing to ensure that every product shipped can meet international standards.

Global service network: With a global production and sales network, we provide timely and professional service support to customers around the world.

At our factory, we understand that different applications may have unique requirements. That's why our elastomer core gasket mesh belts are fully customizable and modifiable. We offer a range of options, including various sizes, shapes, thicknesses and installation methods, allowing our customers to find the perfect solution to their specific EMI shielding needs. Our team of experts works closely with customers to understand their needs and provide customized gaskets that are perfectly suited to their applications.

If you need more product information about elastomer core gasket mesh belts or have any technical inquiries, please contact our sales team or visit our official website. We look forward to working with you.

 

 

 

 

Elastomer core gasket mesh belt manufacturing process

Manufacturing equipment and advantages

Major Duties:

Mainly produce BeCu Fingerstock, SMD spring, BeCu Spring EMC room Fingerstock and precise stamping parts, etc.

Advantages of the company

high precision punching machine: we mainly use Taiwan vibration punch to ensure the stability of the equipment.

Quality stability: our company has full-time personnel from IQC, PQC to FQC to ensure quality stability.

Rapid tooling repair: tooling maintenance engineer with Over 10 years working experience.

Commonly used tooling accessories are stocked to ensure the stability and continuity of production;

Unique oil removal technology to ensure the surface of product clean.

 

Major Equipments:

1 set of Taizhou vibration high speed punching machine: 10T

1 set of Taiwan vibration high speed punching machine: 40T

6 sets of Xuduan: 25T

8 sets of Xuduan: 40T

1 set of Xuduan: 63T

2 sets of Shanghai Erduan: 10T

Electroplating on the Beryllium Copper production surface

Common appearance pictures of electroplating products

 

Deliver,shipping and serving

 

Fast Delivery Capacity

1. Normal bulk Lead time: less than 3 days;

2.Maximum time for special products: less than 7 days.

3. Normal Lead time of free sample: less than 2 days.

4. Delivery time for special products: less than 7 days.

5.Completion time of manual sample production: less than 7 days

 

Reliable Quality Assurance

Feedback time for customers' complaints about quality: less than 1 hour.

Goods exchange time: less than 1 day.

providing a full range of quality inspection reports to ensure quality and reliability of out product.,

 

Q1: What is the mesh belt of the elastomer core gasket?

A1: The mesh belt of the elastomer core gasket is a composite gasket made of an elastomer material (such as silicone, fluororubber, etc.) combined with a metal mesh belt. The metal mesh belt is usually woven from conductive metals such as beryllium copper, stainless steel, and copper, and has functions such as electromagnetic shielding, conductivity, and seismic resistance. While providing excellent sealing and elasticity, the composite gasket can effectively block electromagnetic interference, provide grounding protection, and enhance seismic resistance.

 

Q2: What are the commonly used metal mesh belt materials for the elastomer core gasket mesh belt?

A2: The commonly used metal mesh belt materials for the elastomer core gasket mesh belt are:

Beryllium copper: high conductivity and corrosion resistance, widely used in high-demand electromagnetic shielding environments.

Stainless steel: high temperature and corrosion resistance, suitable for use in harsh environments.

Copper: good conductivity and electromagnetic shielding performance, suitable for use in electrical equipment.

 

Q3: Suitable elastomer core gasket mesh belt?

A3: The selection of suitable elastomer core gasket mesh belt needs to be based on the following factors:

Application environment: Select the appropriate material according to the temperature, humidity, corrosiveness and other factors of the use environment.

Electromagnetic shielding requirements: Select the appropriate mesh belt material and weaving density according to the shielding requirements of electromagnetic interference (EMI) or radio frequency interference (RFI).

Sealing and conductive requirements: Select mesh belt materials with conductive properties according to whether the equipment requires electrostatic discharge protection or grounding function.

Size and shape: Select the appropriate gasket size and shape according to the installation space and working conditions of the equipment.

 

Q4: What are the common problems of elastomer core gasket mesh belt?

A4: Common problems of elastomer core gasket mesh belt include:

Corrosion of metal mesh belt: If the material is not properly selected or the use environment is harsh, the mesh belt may corrode, resulting in reduced shielding performance.

Poor contact: The metal mesh belt is not firmly bonded to the elastomer, which may result in insufficient conductivity or poor sealing effect.

Performance degradation: After long-term use, the elasticity of the elastomer may decrease, resulting in sealing failure or reduced conductivity.

Processing difficulty: The precise manufacturing process requires high requirements, and any small error will affect the overall performance of the product.

 

Q5: How to maintain the core gasket mesh belt?

A5: The maintenance of the core gasket mesh belt can be carried out in the following ways:

Regular inspection: Regularly check whether the metal mesh belt and the elastomer part are worn, aged or corroded.

Cleaning: Keep the gasket clean to avoid dust or impurities affecting the electromagnetic shielding effect.

Avoid excessive compression: Avoid excessive compression of the gasket to ensure sealing and elastic performance.

Use environment control: When used in high temperature, high humidity or corrosive environment, proper protection measures should be ensured.

 

Q6: What is the life of the core gasket mesh belt?

A6: The life of the core gasket mesh belt depends on many factors, including the use environment, load, material quality, etc. In general, high-quality products can be used for many years under normal use conditions, but the life may be shortened under high temperature, high pressure or extreme electromagnetic environment. Therefore, it is recommended to select suitable products according to actual application needs and check them regularly to ensure their performance.

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